How we bring GP processing machinery into your quarry operation: site surveys, delivery scheduling, installation checks, and operator handover. The steps below outline what happens after you confirm an order and what we need from your team to keep the timeline realistic.
From site survey to first ore pass, each stage has a fixed sequence and a measurable handover point. This is the order we follow on Australian quarry sites, with the checks that gate progress to the next phase.
Our engineers map the quarry floor, measure feed size distribution, and take drill-core samples for abrasion testing. The output is a shortlist of crusher and screen configurations that match your actual rock type, not a generic spec sheet.
Based on the survey data, we finalise the GP line: jaw or impact primary, secondary cone, and conveyor transfer points. You receive a dimensioned layout drawing with power draw estimates and dust extraction points marked.
Concrete pads are poured to the exact bolt pattern of your chosen crusher base. We provide the anchor templates and torque specs, and a site engineer verifies alignment before any steel is lifted into place.
Main frames, drive motors, and pulley assemblies are set in sequence. Conveyor belting is spliced on-site with vulcanised joints, and each idler set is checked for tracking tolerance before the belt is tensioned.
Motor control centres are wired to the crusher and conveyor drives, with emergency stops and pull-cords tied into the safety relay chain. We run a full point-to-point continuity test and log every interlock before power is applied.
The line runs empty for 8 hours, then with graded feed material for a 72-hour load test. We measure throughput, amp draw, and belt speed against the design targets. Your operators get a two-day walkthrough before we sign off.
We start with a physical walkthrough of your quarry floor, conveyor layout, and feed material. Our engineers log particle size distribution, moisture levels, and existing power supply before recommending any equipment.
Based on the audit, we draft a line-up of crushers, screens, and transfer points sized to your actual tonnage targets. You receive a written specification with rated capacities, motor loads, and footprint drawings for your approval.
Once the spec is signed off, our workshop builds the units to Australian standards. Each machine goes through load testing, weld inspection, and alignment checks before it leaves the floor. You get a test certificate with the shipment.
We coordinate transport to your site and handle the mechanical installation, including baseplates, chutes, and belt splicing. Our crew stays until the line is level, anchored, and wired to your existing switchboard.
Your operators run the line under our supervision for the first shifts. We adjust gap settings, belt speeds, and screen angles to match your feed conditions, then walk your team through daily checks and fault codes.
For the first twelve months we keep a service log on your equipment and schedule quarterly inspections. Spare parts for wear items are stored locally, so replacement lead times stay short. See our capabilities page for the full equipment range we support.