From the first site survey to commissioning, every GP equipment deployment follows a staged plan. We map material flow, set inspection points, and agree on downtime windows before a single conveyor is bolted down.
From first enquiry to running line
We work in five stages, each with a clear handoff. You always know what we need from you, what we deliver, and how long the step usually takes before we start it.
We start by reviewing your quarry layout, feed size, and the raw material you actually handle. A small team visits the site, takes samples, and checks existing power and access constraints. You get a short report with the numbers we need for sizing.
Using the survey data, our engineers map the crushing and screening stages, then match each stage to specific GP equipment models. The output is a line diagram with throughput estimates, motor ratings, and the physical footprint each unit requires.
Before any order, we confirm the full equipment list, delivery schedule, and installation window. This stage is where we flag long-lead items like custom chutes or special wear liners, so there are no surprises halfway through the project.
Once the order is confirmed, our workshop builds the units while your team prepares foundations and access roads. We coordinate delivery in batches that match your site's unloading capacity, so nothing sits idle waiting for the next truck.
Our technicians install the line, run it empty, then load it with material to check throughput and alignment. We train your operators on daily checks and hand over a maintenance schedule. After handover, the support team stays available for tuning and spare parts. See our capabilities page for the full range of equipment we commission.
Every GP equipment deployment follows a fixed sequence of engineering checks, delivery milestones, and on-site validation. The dates below reflect a typical large-quarry installation in New South Wales, from the first geological assessment to the day the crusher line runs at full rated capacity.
Our field engineers collect core samples from your extraction face and run abrasion, moisture, and compressive strength tests. The results determine which jaw gap, screen mesh, and conveyor speed settings your GP line will need. You receive a written report with recommended throughput figures before any equipment is ordered.
We translate the survey data into a full equipment list: primary crusher model, secondary cone, screen decks, and belt widths. Our drafting team produces a site layout showing clearances for maintenance access, dust suppression lines, and emergency stop zones. You approve the drawings before fabrication starts.
All structural steel, wear liners, and drive components are manufactured at our partner workshops. Each crusher frame undergoes load testing and weld inspection before shipping. You receive weekly progress photos and a checklist of completed quality checks, so there are no surprises at delivery.
Concrete plinths, anchor bolts, and cable trenches are installed according to the approved layout. Our site supervisor coordinates with your civil contractor to confirm that foundation tolerances match the equipment drawings. Power supply points and water lines are verified against the commissioning checklist.
Crushers, screens, and conveyor modules arrive on flatbed trucks and are lifted into position by mobile crane. Our rigging crew aligns the drive shafts, tensions the belts, and connects the lubrication lines. Each joint is torqued to specification and logged in the installation record.
We run the line empty, then with graded feed material, to confirm that throughput matches the design figures. Your operators receive hands-on training for start-up, shutdown, and jam clearing procedures. The final handover includes a maintenance schedule and a twelve-month spare parts list.